Rack Upright Roll Forming Machine
A rack upright roll forming machine is a great tool for producing warehouse pallet racking systems. It is suitable for forming storage racks, shelf accessories, and rack beams in a wide range of styles and sizes.
The rack forming process involves uncoiling, leveling, punching holes and slots, forming, cutting off and collecting. The resulting racks are sturdy, accurate and long lasting.
1. High Precision
The high precision rack upright roll forming machine is one of the most efficient and impressive tools in the tool box of a steel structure manufacturer. It is a must have piece of equipment when manufacturing racks for storage and warehouse applications.
Several factors affect the efficiency of this machine, including its production capacity and output volume. The highest-rated model is capable of producing more than 20 m/min.
Its productive process includes decoiling, leveling, punching, roll forming, shaping fixing, and cutting. This is a complex process that requires multiple operators and specialized tooling.
This high-tech rig is designed to produce a variety of different types and sizes of storage racks, including: L, C, and special C type Upright Racks. The machine can form a wide range of materials, including stainless steel and galvanized.
The machines features include: manual decoiler, automatic leveling device, servo punch, hydraulic roll forming machine, and cut-off device. It also has an electric control panel and a run-out table.
What’s more, this rig features a unique teardrop connection that helps install racks faster and easier. It is also the best choice for certain applications, such as pushback and drive-in racking systems.
The machine is a good choice for a wide variety of industries, including storage and logistics facilities, manufacturing plants, and supermarkets. This model is a good choice for small business owners, too. It offers the most impressive production performance and accuracy, while being a good value for your money. It is also a great investment that will pay off in the long run. It is an efficient piece of equipment that will help your company stand out from the competition.
2. Sturdy
Roll form racking is a type of warehouse storage system that uses lighter gauge steel and is easier to install than structural racking. It is also much less expensive to manufacture than other types of racking systems because it does not require bolting components together.
The forming process is extremely precise and is usually done with very little finishing work. This makes it a popular choice for large warehouses and factories that need high-quality shelving.
Some of the most common applications for this machine are in producing shelf panels, rack beams, and other types of storage accessories. These products are a great way to add storage space and improve efficiency in warehouses.
They are a popular option for customers who need to maximize space and save money on shipping costs. They are designed to be very strong and can withstand heavy loads without cracking or breaking.
Many of these machines feature programmable logic controllers that tighten tolerance levels and minimize accuracy. This helps ensure that the products are accurate, which is important if they will need multiple holes or be cut to a specific length.
In addition to this, these machines often include laser and TIG welding capabilities, which are an excellent way to produce very detailed pieces. They can also help increase productivity and save time, as these processes are fast and easy.
Another advantage of this type of forming machine is that it can produce various sizes and styles of uprights. They vary in thickness and can be customized according to the load capacity and style of the product.
The machine can finish the bending, cold rolling and punching of the uprights. It is also able to cut the uprights to certain length.
These forming machines can be operated in two ways: manual and automatic. The manual mode is ideal for stand-alone operations, and the automatic mode is ideal for full production runs.
This type of forming machine can be used to produce shelving and rack accessories for all types of warehousing systems. The shelves can be made of a variety of different materials, rack upright roll forming machine including cold roll steel and stainless steel.
3. Easy to Operate
The rack upright roll forming machine is easy to operate and work automatically. The machine is equipped with a touch screen and works by a PLC controller, which means that it is very convenient to use. The machine also comes with automatic stops after it has finished producing.
The machine uses a progressive process to bend metal strips. This method involves a number of stations that use fixed rollers to guide and shape the metal, ensuring that each station bends the strip slightly more than the previous station, resulting in an accurate cross-sectional configuration for the final part.
This is an excellent way to create very precise parts that require little or no finishing. The process is energy efficient because the metal shapes are created at room temperature, and it allows for adjustable production times without the need for welding or other machining processes.
Modern roll forming machines feature computer-aided tooling designs that maximize accuracy and minimize waste. These features make the roll forming process as cost-effective as possible.
In addition, these tools allow for tight tolerances when bending large pieces of metal. This reduces the need for rework and makes it easier to get a product out of the door.
These tools also prevent product damage by catching imperfections before they can cause any problems. They are ideal for a variety of applications, including automotive, electrical, and architectural applications.
Many of the latest roll forming machines are designed with programmable logic controllers that ensure that the end product is accurate. This helps to ensure that each hole in the part is placed where it is supposed to be, and also eliminates any errors that may occur during the forming process.
Generally, these programmable logic controllers tighten tolerance levels and reduce the need for error-prone human labor. They can also be used to adjust the speed of the machine, so that it will be more effective for different applications and requirements.
The roll forming process is very versatile, and can be used to produce almost any kind of metal shape. This allows the user to create rack upright roll forming machine custom-made items that can be used for a wide range of applications. Additionally, the process is energy efficient, allowing for long-lasting products that do not need to be reworked or polished.
4. Economical
The rack upright roll forming machine is an important tool in warehouse pallet racking system production. It is used for producing a wide range of pallet rack accessories, such as beams, wire decks, and uprights. It is also suitable for forming galvanized, stainless steel, and copper.
The machine can produce different types of storage rack uprights in customized size and thickness, which is suitable for storage shelving, warehouse racking, supermarket shelf and so on. It is a high-quality machine with low maintenance cost, and easy operation.
This machine consists of de-coiler, leveling device, punch press, forming equipment, cut-off device and electric control panel. The forming efficiency is very good, and the production speed is fast.
Our rack upright roll forming machine can be customized, so we can make a machine according to customers’ profile drawing. If you have a profile drawing, please send it to us. We will be glad to make it for you.
We have a professional team to design and make rack upright roll forming machine. Our team can help you solve the problems of the process, and ensure the quality of your product.
Rack upright roll forming machine is the most popular machinery for manufacturing pallet racks and warehouse shelving. It is a stable and reliable machine that has excellent performance and durability. It is easy to operate and is suitable for both large and small-scaled businesses.
It is made of high-quality material and high tensile steel. It has a sturdy base and framing that reduces scrap. It is equipped with a cutter that cuts accurate sections and precise cutting lengths.
The machine can be designed in several styles, such as L Shape (light capacity), C shape(medium capacity) and Special C Type (heavy capacity). Holes(Tear Drop Design) and slots are punched during the manufacturing so that load beams can be mounted into the racking.
This machine can be equipped with a servo feeder, which is a servo motor driven feeding device. It can input various groups of different feeding lengths, such as 200kg-800kg.
It also has a double-shaft punch press that can punch various types of rack uprights. It can be operated in a single-seat mode and can be set for manual or automatic operation.
