Vacuum Emulsifying Mixer
Vacuum Emulsifying Mixer is a unique machine that makes it easy to purify creams and other liquid items like hack syrup. It also saves time and reduces product wastage. It can work with batch sizes of up to 2000 liters.
It includes a blade mixer for high viscous materials mixing and a homogenizer that facilitates the emulsification process. The machine has scrappers to prevent dead corners and produces a downward current that mixes and pushes the materials through the homogenizer continuously.
High shear emulsification
Using a vacuum emulsifying mixer is an effective way to make high-quality ointments and creams. This machine uses a combination of shear and vacuum to create an emulsion in one step. It also reduces the production cost and time. This type of equipment is used in various industries, from cosmetics to pharmaceuticals and food. Choosing the right machine is an important decision for any manufacturer.
If your vacuum emulsifying mixer fails to generate heat, there may be a problem with its heating power supply or heating motor configuration. The heater might have a Sachet Filling And Sealing Machine leak or its temperature settings are too high. This can cause the stainless-steel reactor to disconnect with the heat resistance wire, causing the machine to stop heating. The best solution is to check the temperature of the emulsifying mixer regularly to ensure it is in good working condition.
The vacuum emulsifying mixer and homogenizer is designed to produce semi solid viscous emulsion, dispersion and product suspensions in small-scale or large-scale FMCG, cosmetic, pharmacy, food or chemicals industry. It consists of main working tank, water tank and oil tank, vacuum homogogenous emulsifying pot, agitator, hearting system, operation control cabinet, electric lifting system, piping system and vacuum pump. The working procedure is very simple: the raw materials are separately put into water tank and oil tank, then sucked into main emulsifying pot by the vacuum pump. The undissolved material is blown by agitator to break up, and the scrapper eliminates stickiness of the material on the pot walls.
Vacuum emulsification
A vacuum emulsifying mixer is designed to operate in a vacuum state. This allows the machine to mix products in a more controlled environment and prevents aeration that can lead to mixing blade degeneration. The vacuum also helps in achieving consistent final products.
Vacuum emulsifier machines are also much more energy-efficient than conventional equipment. They are ideal for producing large volumes of product at a time. They also require less maintenance and cleaning, which saves you money in the long run. Additionally, the machine’s structure protects the operator from accidental injuries during operation. This is especially important for companies that handle chemicals and other substances that may be harmful to human beings.
The vacuum emulsifier is made of high-quality stainless steel and can be customized to suit your specific production requirements. It also comes with a CIP system, which is a washing and cleaning system that helps maintain the cleanliness of your emulsifier. It also enables you to control the temperature of your emulsion and prevents product contamination.
The vacuum emulsifier machine can be used to manufacture cosmetic products Emulsifier Supplier such as lipstick, facial cleanser, and hair gel. It is also useful for pharmaceutical preparations, including ointments, oral syrups, and latex. It can also be used to produce foods and beverages such as mayonnaise and dressings. This machine is also widely used in the chemical industry for emulsifying polyesters and synthetic fibers.
Low shear emulsification
A vacuum emulsifying mixer is a device used to make ointments, creams, lotions and other cosmetic products. It has a number of different parts that are required for its operation, including a water tank and oil pot, an emulsify pot, a homogenizer, an agitator and a scrapper. This machine is a good option for small and medium-scale production because it is durable and can produce high-quality results in a short period of time. It can also be easily cleaned and maintained.
A laboratory vacuum emulsifying mixer is based on the same principles as a large-scale model and can hold a variety of materials. Its emulsification process involves a centrifugal force-induced tearing and mixing impacts, which create stable bubble-free products. This type of mixer is ideal for making small-scale batches of various products.
When using a vacuum emulsifying mixer, it is important to observe the proper operating procedures for safety. Start by checking that all valves are closed and the equipment has reached a protocol temperature. After that, turn ON the heating button and allow the emulsification pot to heat up. Once the emulsifying pot is heated, it’s time to add the ingredients and close the water and oil valves. When the process is done, terminate the vacuum by opening the valve and draining the homogenized mixture into another container.
CIP emulsification
The vacuum emulsifying mixer is designed for small-scale production of cosmetic cream, skin cream, eye cream, hair conditioner, and hair dye. It has a water pot and oil pot that are connected to an emulsifying tank by dedicated pipes. It is also equipped with a centrifugal force and a scraper agitator that can help in eliminating dead corners of the emulsifying tank. This type of mixer can be used in the pharmaceutical industry as well.
This equipment has a CIP system, which automatically triggers the machine to clean itself. This is particularly important when working with products that may be hazardous to human beings, such as chemicals. This feature also helps prevent product contamination. All of the parts that come into contact with the product are made from stainless steel 316Ll, and they are mirror polished.
Vacuum emulsifying mixers are more efficient than other types of mixers, and they can produce high-quality emulsions in less time. In addition, they can heat up the mixtures and disperse them more evenly than other machines. They are also useful in mixing viscous or solid ingredients. These mixers are also used in the food industry to create sauces, dressings, and marinades. These products are usually a combination of liquid and solid ingredients, and it is essential to make sure that the mixtures are homogeneous and consistent.
