Vacuum Emulsifying Mixer
Vacuum Emulsifying Mixer is used for mixing and emulsifying chemical products. It is a valuable tool for paint industries, petrochemical industry, printing and dyeing auxiliaries, paper, pesticide fertilizer, plastic rubber and power electronics.
It can easily purify creams and other liquid items like hack syrup. It also saves time since manual technique takes a generally considerable period of time.
Cost-effectiveness
The Vacuum Emulsifying Mixer is an ideal machine for mixing oil and water in a high shear environment. It is a compact, efficient machine that can perform several functions such as dispersing, emulsifying, and homogenizing. It is also suitable for a wide range of applications. It has a mixing capacity of up to 3000 liters and can operate consistently under vacuum. The machine can be used to make various types of products, including cosmetic creams and gels.
The main components of this machine include a water pot, an oil pot, an emulsifying pot, a vacuum system, a lifting system, and an electric control system. The equipment can be installed on a stand or in a tank. It can be operated manually or by a computer program. Its design allows for easy cleaning and maintenance.
In addition, the vacuum emulsifying mixer can easily handle low viscosity materials. This is important for the quality of the final product. Its high shear action allows for rapid mixing and homogenization. In addition, the machine can be cleaned through a CIP process. This can prevent the spread of germs and ensure a consistent product.
The vacuum emulsifying mixer should conform to the CGMP requirements Sachet Filling And Sealing Machine like Clean-in-place (CIP)/Sterilize-in-place (SIP). All parts that come into contact with the products should be made from stainless steel 316Ll. It should also be fitted with a vacuum protection switch. This will prevent the opening of the pot lid when there is a vacuum in the system.
Efficiency
Vacuum Emulsifying Mixer is a high-shear homogenizing machine that can effectively mix and disperse immiscible materials. This type of machine has a wide range of applications, including mixing and homogenizing oil and water, as well as other fluid products. It also helps to reduce the time and cost of production, as it eliminates the need to manually mix the ingredients. This saves energy and time and improves product quality.
To use a vacuum emulsifying mixer, first open the water and oil valves. Once you’ve verified that the water and oil pots have reached a desired temperature, close the valves. This will prevent the mixture from leaking. Once the valves are closed, start the mixer. You can also adjust the mixing speed and the temperature of each jar on the touch screen.
Another important consideration when using a Vacuum Emulsifying Mixer machine is the size of the materials to be mixed. It’s essential that the sizes of the particles match up to achieve good results. Large particles will not emulsify well, and small particles may cause agglomeration. In addition, if the emulsions contain abrasive components, they need to be pulverized by a grinding machine before being homogenized in the vacuum emulsifying mixer.
Vacuum emulsifying mixers are highly efficient and can be used in many industries. They are especially useful in chemical industries for making latex, soaps, and detergents. They are also used in the textile industry for mixing various colors, waxes, and coating fluids.
Safety
The vacuum emulsifying mixer has many benefits over traditional methods of mixing. It uses a much lower temperature, which preserves the original properties of the ingredients and produces a more refined product. It also reduces the risk of contamination by excluding oxygen. This allows the mixing process to occur in an environment that is free of bacteria and other contaminants.
This type of machine is ideal for manufacturing cosmetic creams, skin care products, and shampoos. It is also useful for laboratories that need to mix chemicals in small batches. Its design is compact, which makes it easy to transport and use. The mixer also has an adjustable agitator, which ensures that all of the ingredients are well mixed.
It is important to note that this type of equipment does not work well with temperature-sensitive samples. The homogenizing process generates a large amount of heat, which can be harmful to certain samples. This is why it is important to have a cooling system in place.
The vacuum emulsifying mixer has an electric control panel, water and oil pots, an emulsifying bowl, a heating system, a vacuum pump, and a machine tilting system. It is also important to remember that the emulsifying mixer should be properly cleaned before and after each usage. Keeping a maintenance log can help you troubleshoot problems.
Environment-friendly
Using a vacuum-emulsifying mixer is a more environmentally friendly option than manually mixing the product. It reduces the amount of raw materials wasted in each production process and saves you money. It also helps control the temperature of the product during emulsification and eliminates heat transfer between two mediums. Moreover, it can also prevent dead corners of the emulsifying tank, which can be an issue with manual mixing.
Vacuum emulsifying mixers are made of stainless steel and are easy to clean. They’re also more energy efficient than conventional mixers, which saves you money on electricity. These machines can blend liquids, solids, and powders into a homogenous mixture. They can even handle high viscosity materials. This type of machine is used by many industries, including food processing, pharmaceuticals, cosmetics, and paints and coatings.
The machine can be used in either batch or inline mode. Emulsifier Supplier Inline machines are usually more expensive than batch vacuum emulsifying mixers, but they have the advantage of eliminating agglomerates and yielding a uniform mixture. The vacuum-emulsifying mixer is an ideal choice for making products such as creams and ointments.
A vacuum emulsifying mixer can be used for dispersing, emulsifying, heating, and aspirating the product. It is designed to be safe for human use and has several safety features, including a CIP cleaning system. It is also equipped with a break vacuum hole and pressure air inlet hole for safety purposes.
