Vacuum Emulsifying Mixer
Vacuum Emulsifying Mixer is the ideal machine for making cream, lotion and ointment. It can also be used for other viscous emulsifying and dispersing tasks.
It is designed to meet the requirements of different industries such as daily chemical care products, nano materials, petrochemical industry, printing and dyeing auxiliaries, pesticide and fertilizer etc.
What is a Vacuum Emulsifying Mixer?
A vacuum emulsifying mixer is an equipment that is used in the production of a variety of products like cosmetics, oral syrups, medical ointments, and liquid creams. It works in a similar manner to a homogenizer but with some significant functions that make it more useful for the manufacturing process.
It mixes, disperses, and homogenizes materials in a vacuum condition. This mixing process is done by the strong energy of shear that distributes one or several phases into another continuous phase in a narrow gap between the stator and rotor within a very short time.
It is a fully automated machine that can also be operated Sachet Filling And Sealing Machine manually. It has water and oil tanks with peripheral cans, a system for heating and cooling, a pump for vacuuming the material, and an electric control panel. Its parts that have contact with the materials are made from stainless steel. A safety valve that works as a pressure-relief valve is built into the machine to protect against a potential leakage of air inside. The mixer can also be fitted with CIP that triggers a cleaning cycle automatically every time the system is started.
What are the Applications of Vacuum Emulsifying Mixer?
Vacuum Emulsifying Mixer is an equipment that has a large scope of applications in the product making industry. For example, this machine is used in the manufacturing of creams, ointments, and lotions.
The machine is also widely utilized in the pharmaceutical industry to handle treatments, oral syrups, latex, emulsions, and infusions. Other common uses include microscopic cleaning, aqueous detergents, printing and dyeing auxiliaries, and pesticide and fertilizer.
The main purpose of this machine is to create a homogenous mixture that will have the same texture and viscosity across all batches. Moreover, it helps in increasing the shelf life of the products by keeping them stable and consistent. In addition, this mixer has a control panel that keeps track of all the important parameters. It has probes and devices that are adjusted for electrical heating. This is a necessary feature because it allows manufacturers to avoid air circulation in the blending climate which may cause blending sharp edge degeneration. It also prevents scalding by providing the manufacturer with a controlled blending environment. This also reduces the amount of time and energy that is needed to make a product.
What are the Characteristics of Vacuum Emulsifying Mixer?
The vacuum emulsifying mixer is an ideal machine for mixing, blending, dispersing and homogenizing in the production of cream, ointment, and other fluid products. This is because it allows for an efficient and quick process, while also providing the same result as manual mixing. It also eliminates the need for costly raw materials and reduces waste. This makes it an excellent investment that can help your business grow and generate good returns.
It has an intelligent control system which allows you to monitor the machine from a distance via a touch screen. The screen displays all the operational functions of the machine including its status. You can also adjust the mixing speed and temperature of each jar. It is equipped with Emulsifier Supplier a safety valve which works when parameters in the system exceed their assigned limits.
The vacuum emulsifying mixer is easy to clean since the vessels are fully removable. It can be used for a wide range of products since it can work with high and low shear levels. It is also a highly reliable machine and can handle heavy duty applications.
What are the Benefits of Vacuum Emulsifying Mixer?
Vacuum emulsifying mixer machines provide uniform mixing and high efficiency. They are ideal for the emulsification of oil and water or other liquids that are difficult to mix. They also help to eliminate the formation of foam during the emulsification process.
Choosing a suitable vacuum emulsifying mixer for your application is essential to ensure maximum return on investment. The right machine will work for many years, saving you time and money.
An automatic vacuum emulsifying mixer operates continuously and requires no manual intervention. It has a main frame, dual separate mixing tanks, one emulsifier, a ladder, vacuum pump, mixing impellers and scrappers, a control system, material conveying tubes, and inlet/outlet valves.
A semi-automatic vacuum emulsifying mixer is similar to the automatic version, except that it requires manual input. It has a water and oil tank, a hydraulic lifting system, a pump, and a system for heating and cooling. This type of mixer is more efficient than a traditional mixer and can save you time. It also helps to eliminate the need for manual cleaning and sterilization.
What are the Available Batch Sizes of Vacuum Emulsifying Mixer?
There are different batch sizes of a Vacuum Emulsifying Mixer that depends on the requirements of the industry. For example, a company may require a mixer that can handle a maximum capacity of 3000 liters. However, other companies may only need a small or medium-sized mixer. This is because large-sized mixers are more expensive and would require a bigger investment.
The main structure of the machine includes a water pot and oil pot that is connected by soft pipes. The oil pot is used for dissolving the solid material while the water pot is used to emulsify the liquids. The vacuum system is then used to suck the dissolved liquid into the emulsifying pot.
The vacuum emulsifying mixer has many features that improve its functionality and safety. For instance, it has a pressure air inlet hole and a break vacuum hole to prevent accidental damage. It also has a CIP cleaning system to make the process of cleaning easier and faster. Additionally, it has a high-speed shear that ensures that the products are mixed thoroughly.
