Waterproof Splice Connectors
Electrical connectors that are exposed to water are prone to disrupt signals, corrode contacts, and break equipment. Thankfully, waterproof connectors provide an extremely tight seal to protect against humidity, rain, and even pressurized water used for cleaning.
These waterproof splice connectors are perfect for underground applications where you need to quickly connect and disconnect wires without having to use a tool. They pierce the insulation without stripping, snap together, and then have termination buttons on each end.
Twist-to-Seal Splices
The butt connector is a common method of splicing an extension cord, and it’s relatively reliable. The splice connector has a small ring within it that carries current, and it can be sealed by crimping or twisting with needle-nose pliers in order to ensure a solid connection. It’s also easy to do and requires no soldering, making it a good choice for situations where you need a quick and easy splice.
To use the butt splice connector, simply insert each end of your wire into each half of the splice connector. Then, tightly twist the strands and wrap them with electrical tape to prevent them from coming loose. Next, place the connector over the twisted pair and apply heat until it shrinks around them. This creates a waterproof seal and keeps the strands of wire together.
Soldering is a messy and time-consuming process, but it can be done quickly and easily with the right tools. It’s important to use a soldering iron that is rated for the maximum amount of power your cord can carry, and to follow the safety precautions provided by the manufacturer of your extension cord. Also, be sure to wear protective eyewear and gloves and work in a well-ventilated area. It’s also critical to double-check connections before testing an extension cord, as a loose splice could lead to dangerous electrical hazards.
Twist-to-Connect Splices
Coaxial cable splices allow for uninterrupted data transmission, improving signal quality and speed. Proper splicing also connects shielding, eliminating interference and signal loss. Once spliced, it is critical to test the connection with a coaxial cable tester to ensure that all signals are passing through the splice. This is the best way waterproof splice connectors to ensure that a proper connection was made, and that it is watertight and intact.
There are a few different methods to create a splice, but the most common is twisting one wire around another. While this provides minimal structural integrity and is not recommended for damp environments, it does provide a quick solution. To make a splice, strip back the insulation to expose seven diameters of bare wire (anything more than this will result in too little space for the wrap) and simply twist the strands together tightly.
While this method is not as durable as soldered splices, it does offer significant cost savings over replacing entire cables. Additionally, it is relatively easy to install and requires no specialized tools. It is important to note that electrical splices must be contained within an approved junction or fixture box, as they can pose serious safety risks if left unprotected in an open environment. The box will also protect the splice from impact and contain fire and sparks should anything go wrong.
Submersible Splices
Designed to be used with deep well pump cables, this kit includes 4 butt connectors and 4 clear dual wall heat shrink tubes for connecting #10, #12 & #14 wires. When the connectors are positioned properly, the conductors can be inserted into the crimp opening and a seal is completed when the tubing is heated, beginning at the center and working outward. The resulting seal is permanent and waterproof. The clear tubing also allows the installer to visually check the integrity of the splice and verify the crimp is complete without removing the connector.
There are two main considerations when connecting a deep well pump cable to its suspending drop cable: the physical strength of the connection and the integrity developed through adequate resistance to bending of the splice. The physical strength of a splice is the ability to resist abrasion and repeated flexing. In some instances, soldering is necessary to provide additional mechanical strength.
Aerial weather-tight splice closures have proven a 20+ year track record of reliability throughout North America. The splice closure installation is significantly less complex than a sealed closure and is more tolerant of field variations during the installation process. In addition, the waterproof ethernet connector splice closure is lighter and requires fewer tools than a sealed closure, making it easier for craft personnel to train on.
Nylon Splices
Nylon butt splice connectors are a simple way to create long-term electrical connections that can hold up well to most environments. These insulated connectors are simple to use and can help reduce wire breaks and system outages caused by poor connections or improper handling.
They are typically used to extend, repair, or change a wire circuit, and can be used on both stranded and solid wires. They are a safer option than soldering, because they don’t produce heat or toxic fumes. They are also more cost-effective and convenient to use than the soldering equipment that is necessary for the same job.
Nylon insulated butt splice connectors are available in three different sizes to accommodate most electrical wiring projects. They are made from tinned copper that offers high conductivity, and they are wrapped in nylon insulation that holds up well to higher temperatures and crimping than vinyl insulated butt splices. They are ideal for marine or other harsh conditions.
Nylon butt splice connectors that are epoxy lined have a special glue that melts and expands as it cools to create an environmentally sealed connection. This type of butt splice connector can be used on both stranded or solid wire and works well in most conditions, including inclement weather. They are often color-coded and marked with the industry standard wire gauge to make it easy to identify the proper size when selecting a butt splice for your project.